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aaaa Filling Machines

VENTURA In-Line Filler

Flexibility

Large variety of products: cups, cones, containers, squeeze-ups, cakes, etc.
12 to 40 operation stations for dispensing, filling, lidding, ejection.
Easy product change-over.

Capacity

Cups and cones: from 6,000 to 25,000 packagings/hour.
Bulk products: up to 9,000 packagings/hour.

Easy operation

Product programs pre-stored in the PLC.
Automatic Pick-and-Place system available.

Operational reliability

Flexible plug-in equipment.
Stainless steel table segments.
Low service and maintenance.

Sanitation and safety

Integrated stainless steel frame.
Easy to clean.
Low noise level.

Machine description

The Ventura in an automatic, in-line filling machine, designed and manufactured to the highest technical standard, and it has been developed to meet the strictest demands for flexibility and efficiency.

The machine is fully prepared to meet the highest standards of sanitation required by the food industry. Furthermore, to meet the demands of security, the machine is supplied with safety guards according to the EU regulations and customer requirements.

Operation principle

The cups, cones or containers are dispensed from the magazine into the lamellas. The motion of the lamellas is step-driven. The chain indexing step is 100, 150, 200 or 250mm. Filling takes place with either a time-elapse filler, or and extrusion bottom-filler, depending on the viscosity of the ice cream, the packaging volume and the ingredients.

Decoration with a number of viscous or solid ingredients is possible.

A large variety of lid types and lidding techniques can be applied, according to the design of the packaging.

Pre-cut foil dispenser, heat-sealing, lid dispenser, lid tamper or sealing with foil from roll is possible. After lidding, the products are pushed or lifted out of the lamellas, and transferred to the hardening tunnel by a roller or belt conveyor.

Main drive

The main drive is a mechanical variated gearbox which is connected to the main shaft. The main shaft drives a cam drum, which indexes the table. The same shaft drives a row of cam disks and drums, which drive the filling column and the lift/takedown column.

Control system

The Ventura is controlled by a Siemens S7 or Allen-Bradley PLC control. All products are pre-programmed in the PLC.

The control panel is placed at the cup/cone dispenser magazine. It is possible to see and adjust the speed from the control panel.

Any of the working stations can be manually controlled, and disconnected from the cycles, if needed.

Compressed air and vacuum system

All components are of the highest standard, and all valves are electrically activated.

All air cylinders are made of stainless steel.

Standard equipment

	Cone filling	Cup filling	Containerfilling	Squeeze up
Dispenser	Dispenser and magazine for confectioned cones. Mechanical separation.	Dispenser and magazine for cups.	Dispenser and magazine for containers.	Dispenser and magazine for squeeze-ups.
Filler	Time-elapse filler for filling of multi-flavour products.	Time-elapse filler for filling of multi-flavour products.	Extrusion filler for filling of multi-flavour products, including two-string cutter.	Volumetric filler for no-air product.
Decoration	Chocolate device for impregnation, jam-top decoration and dry ingredient dosing unit.	Chocolate device for impregnation, jam-top decoration and dry ingredient dosing unit.	Chocolate device for impregnation, jam-top decoration and dry ingredient dosing unit.
Heat-sealing	Pre-cut or from foil	Pre-cut or from foil	Pre-cut or from foil	Pre-cut or from foil
Foil dispenser	Pre-cut	Pre-cut	Pre-cut	Pre-cut
Lidding	Dispenser and magazine for carton lids. Pleating.	Dispenser and magazine for carton or snap-on lids. Lid tamper..	Dispenser and magazine for snap-on lids. Lid tamper	Dispensing and heatsealing of foils.
Ejection	Vertical ejection with belt conveyor.	Vertical ejection with belt conveyor.	Vertical ejection with roller conveyor.	Vertical ejection with poly-conveyor.

Carinate International Corp., Add:12F-1 No.352,Sec.1FuHsin S.Rd.Taipei,Taiwan Tel:(886-2)2708-8287, Fax:(886-2)2703-9371, Web; www.carinate-china.com, E-mail: caninate@ms4.hinet.net