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aa                FR Filler - Rotary Filling Machine
     

The Filling Machine for a Large Variety
of Ice Cream Products

     
   

Flexibility

  • Large variety of products (Cones, cups, tubs, squeeze-ups, cakes)
  • Up to 12 operation stations for dispensing, filling, lidding and ejection
  • Short change-over time between products

Capacity

  • Cups and cones up to 7,200 units/hour
  • Boxes up to 2,000 units/hour

Ease of Maintenance

  • Lift-off covers allow free access from all sides to the simple working mechanism
  • The heatsealer can be reversed for maintenance and cleaning
  • Extremely low-cost service and maintenance

Sanitation and Safety

  • Designed to perform in a dairy type environment行
  • Built according to CE safety rules
  • Low noise level

Operational Reliability

  • Sturdy construction
  • Simple technology
  • Friendly to operate

 

 
             
     

Operation Principle

The cups, cones or containers are dispensed from the magazine into the turn-table. The motion of the turn-table is step-driven. Filling of the products takes place with either a time-elapse or extrusion bottom filler, depending on viscosity, product volume and ingredients.

Decoration with a number of viscous or solid ingredients is possible.

Lidding with a number of different types and techniques can be chosen according to the design of the product.Lid tamper, heat sealing of pre-stamped lids or sealing with foil from roll is possible. After lidding, the products are pushed or lifted out of the turn-table and transferred into the hardening tunnel by a slide or belt conveyor.

Date-coding can be placed on the machine or on the outlet conveyor.

Semi-automated handling system is available.

 

Main drive

The main drive is a mechanical variated gearbox from which the main shaft is connected to -

1. The turn-table which is indexed by a globoidal indexer

2. All the working stations that are mechanically driven.

Control System

The FR Filler is controlled by a cam programmer operating pneumatic valves. Electronical cam controller or PLC are available on request. Any of the working stations can be manually controlled and disconnected from the cyclus if needed.

Compressed Air and Vacuum System

All components are ISO standard.

 
               
                       
 

Standard Equipment:

                   
 
 

Cone Filling

Cup Filling

Tub Filling

Squeeze-Up

Dispenser

Dispenser and magazine for confectioned cones;Mechanical separation

Dispenser and magazine for cups

Dispenser and magazine for tubs

Dispenser and magazine for squeeze-ups

Filler

Time-elapse filler for filling of one-flavoured products

Time elapse filler for filling of one-flavoured products

Extrusion filler for oneflavoured products, incl. 2 string cutters

Volumetric filler for nonair product

Decoration

Chocolate device for impregnation, jam-top decoration and dry ingredient dosing unit

 

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Lidding

Dispenser and magazine for carton lids; Pleating

Dispenser and magazine for carton or snap-on lids;Lid tamper

Dispenser and magazine for snap-on lids;Lid tamper

Dispensing and heat sealing of foils

Ejection

Vertical ejection with stainless steel chute

Vertical ejection with stainless steel chute

Vertical ejection with stainless steel chute

Vertical ejection with stainless steel chute

   
                       

  Carinate International Corp., Add:12F-1 No.352,Sec.1FuHsin S.Rd.Taipei,Taiwan Tel:(886-2)2708-8287, Fax:(886-2)2703-9371, Web; www.carinate-china.com, E-mail: caninate@ms4.hinet.net
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